X

Security Solutions to Protect Your Business Equipment

In today’s fast-paced world, security is crucial especially when it comes to valuable equipment that your business depends on. Whether you’re operating a gas station, or convenience store where essential assets are at risk, protecting your equipment from theft, damage, and tampering is essential.

Three key products that stand out regarding security solutions are the Folding Hockey Puck Hasp, Gilbarco Veeder-Root Insite 360, and the Invenco FlexPay 6. These innovations provide enhanced protection and remote monitoring for business operations. Let’s dive into how these products can secure your equipment and contribute to a safer, more efficient business environment.

Folding Hockey Puck Hasp: Durable, Reliable, and Secure

The Folding Hockey Puck Hasp is designed to provide superior security for fuel dispensers by mounting to the top and folding over the front of the dispenser door, effectively preventing unauthorized access. It is compatible with all Dresser Wayne and Gilbarco dispensers, offering a significant upgrade in security over standard door screws. This hasp is built to work with PUCK padlocks, such as the Cobra “Universal PUCK.”

Key Features:

  • Durable Powder-Coated Steel construction for long-lasting strength and corrosion resistance.
  • Compatible with PUCK padlocks, including the Cobra Universal PUCK, for enhanced security.
  • Includes all necessary mounting hardware for easy installation and a secure fit.

With this hasp, you can elevate the security of your dispensers and protect your assets from unauthorized access and potential theft.

Maximize Customer Experience and Minimize Risk with Insite360

While physical locks and barriers are essential, modern security goes beyond stopping physical access. Remote monitoring systems, like Gilbarco Veeder-Root Insite360, offer businesses peace of mind by keeping tabs on their equipment 24/7.

Insite360 is a monitoring and service solution for gas stations and stores, protecting assets and improving operational efficiency.

Here’s why Insite360 is a game-changer in equipment security:

Set existing data to work: Insite360 works by leveraging and optimizing your existing site infrastructure to deliver high-quality and innovative experiences.

Turbocharge your performance: Remote monitoring provides your team with the right information at the right time, while remote management ensures operational efficiency and enhanced customer experience.

Unleash the power of the IoT: With the DOMS forecourt controller, you’re already halfway to a future-proofed retail operation. Insite360 capitalizes on the rich data generated across your site(s) to take you the rest of the way.

Capitalize on customer convenience: In today’s highly competitive retail environment, a lost sale due to equipment faults and stock-outs can mean a lost customer. Insite360 helps you create memorable customer experiences while maximizing profitability.

Integrating Insite360 into your business boosts equipment security, and efficiency, and reduces risks of failure or theft.

Future-Proof Your Business FlexPay 6

As the world of payment technology evolves, fuel retailers and businesses are demanding faster, more secure, and versatile solutions to meet customer expectations. The Invenco FlexPay 6 All-in-One 9 in. Payment Terminal delivers all this and more, designed to provide seamless, efficient transactions in both attended and unattended environments. With a robust, outdoor-ready design and a wide range of features, the FlexPay 6 is the ultimate payment terminal for businesses that want to stay ahead.

Versatile Payment Acceptance: The FlexPay 6 is engineered to support a wide variety of payment options to meet customer needs. From debit and credit cards to the latest contactless and mobile payments, this device ensures your business can accept every payment method customers expect.

Robust and Durable Design: Built for outdoor use, the FlexPay 6 is made with industrial-grade materials to withstand the harsh conditions of outdoor fuel pumps and kiosks. Whether it’s extreme weather, dust, or direct sunlight, this terminal is designed for durability, ensuring a long-lasting, reliable solution.

High-Resolution Touch Display: The 9-inch high-res touchscreen provides an intuitive and interactive user experience. Customers can easily follow on-screen prompts, select their payment options, and receive transaction receipts quickly. The display also supports digital advertising and promotions, allowing you to leverage the terminal for upselling and enhancing the customer experience.

Built-in Printer and Barcode Reader: The FlexPay 6 comes with an integrated printer for receipts, along with a barcode reader for scanning loyalty cards, vouchers, and coupons. This eliminates the need for additional hardware, simplifying the setup and improving the customer checkout process.

Future-proof your business today with the Invenco FlexPay 6 All-in-One 9 in. Payment Terminal—the next generation of payment solutions for fuel and retail industries.

Protecting Your Equipment is Essential

In a world where business operations are reliant on technology, securing your equipment and assets is more important than ever. The Folding Hockey Puck Hasp, remote monitoring with Gilbarco Insite 360, or securing payments with Invenco FlexPay 6, these products will provide complete security for your business.

These tools not only protect your equipment from theft, tampering, and fraud but also improve operational efficiency and customer trust. Investing in security solutions minimizes risk and provides peace of mind for both owners and customers.

Next Steps:

Take the next step in securing your business equipment, and consider integrating these innovative solutions into your security strategy. Contact your local Northwest Pump sales rep by emailing sales@nwpump.com, calling 1-800-452-PUMP, or finding your nearest branch here.

4 Components for Your Next Ship Loading System

4 Components for Your Next Ship Loading System

With 80% of the world’s goods traveling by ship, efficient loading processes are essential for keeping supply chains running smoothly. Marine environments pose unique challenges to loading systems. These systems must withstand corrosion and meet high safety standards to prevent equipment failure, loss of product, and workplace injury. Moreover, each shipyard, dock, or marina must have a system configured to the specific needs for the port’s layout. Here are a few options we sell.

DockReel from SafeRack

dockreel hose loading system

SafeRack stepped away from traditional dock loading systems for a new way to move materials on- and off-shore through DockReel. DockReel consolidates loading arm stations, gangways, connectors, and other components in your ship loading system into one complete, customized package. This package includes a wirelessly controlled fluid transfer system, auto-winding hose handling station, and tandem mooring system with flexible, reinforced hoses and breakaway couplings. The result is more floorspace in your port, reduced transfer time, lowered CO2 emissions, and decreased risk of workplace accidents and associated downtime.

Hose System Assemblies from Titeflex US Hose

dock loading hose

Titeflex US Hose offers complete hose system assemblies for the harshest marine environments with industry-renowned safe and reliable performance. Their catalog includes options for braided metal, composite, and fluoropolymer hoses for medium to ultra-high-pressure applications. The American Bureau of Shipping (ABS), International Maritime Organization, and Lloyd’s Register of Shipping have certified specific Titeflex US Hose products for onboard vessels.

Marine Fuel & Exhaust Hoses from Continental

Continental Hose for ship loading

Continental manufactures rubber hoses for marine fuel loading and exhaust unloading applications. These rubber hoses are made of nitrile synthetic rubber, allowing them to float on the water if needed. All options are SAE J1527 compliant for safe fuel transfer onto ships, with Type A (fire-resistant) or Type B (non-fire-resistant) options available. Specific hoses comply with ISO 7840 standards and USCG Type A1, A2, or B2 standards. In addition to its hose products, Continental provides suspension coupling solutions to reduce unnecessary vibration and conveyor belt systems for seamless material transfer.

Marine Hoses from NovaFlex

Ship Loading Water/Exhaust Hose from NovaFlex

Novaflex provides hoses for fuel, exhaust, bilge, sanitation, and other marine applications. Depending on the application, these hoses come in corrugated, smooth, hard wall, softwall, and PVC styles, with port sizes ranging from 3/16” to 18”. NovaFlex fuel and exhaust hoses comply with ISO 7840, SAE J1570, or SAE J2006, depending on the specific product.

Next Steps

Our industrial division has experts ready to help you find the ship-loading equipment for your port. Use the Contact Us button below to start the conversation. For service on your current loading system’s pumps or compressors, use the Request Service button.

Contact Us button                       

Compressor Solutions for Diesel Air Start Systems

Compressor Solutions for Diesel Air Start Systems

Diesel engines have been the backbone of the marine industry since the early 1900s. Larger vessels utilize diesel-driven engines due to their simplicity, reliability, and energy efficiency. However, the challenge with this style of engine is often configuring the correct startup sequence to power the engine consistently and safely. This guide will delve into the difference between diesel air and electric start systems, the requirements for the system to operate, and other key applications for compressed air on marine vessels.

What is a start system?

Diesel engine start systems use air or electricity to kickstart the large turbines within the engine into gear. An air start system uses compressed air to directly or directly turn the diesel engine turbines through an air motor. Electric start systems utilize an additional motor that pulls energy from the boat’s batteries.

Electric vs. Air Start Systems

sample air start system

example of an air start system from machineryspaces.com

Air start systems for diesel-driven motors are generally recommended in marine applications, especially for larger vessels. Electric start systems require additional motors and batteries, which take up more floor space and add more weight onboard. The extra motor will siphon energy off from the ship’s main battery. The functionality of this added equipment will vary depending on the ambient temperatures. Having these complex electrical components out at sea puts them at risk of corrosion. Even if it doesn’t touch seawater, the air is humid and salty enough to cause corrosion.

A diesel air start system requires less equipment with less complex electrical components. This lowers the risk of corrosion and ignition sources in and around flammable materials. Air start systems also allow for more safety measures through interlocks. These interlocks are valves set up to block the initial burst of air from reaching the turbines prematurely. The result is additional protection against engine startup accidents and ensuring the correct air pressure is available to turn the turbines. While the properties of compressed air change with temperature, the fluctuations will not be significant enough to prevent the engine from turning on.

Diesel Air Start System Requirements

Building a diesel air start system starts with selecting the suitable compressor and tank combination. It is recommended to size the air tank- or “bottle”- to store enough compressed air for twelve startups when complete. An engine’s operating manual will specify the amount and pressure of air needed to start the specific engine model. This compressor system will also require air treatment to remove dust, water vapor, and flammable oil condensate from the air before it reaches the engine.

Regular air maintenance of this compressor system is as essential as selecting the initial unit and tank. Air tanks must be condensate-free to deliver as much air as possible to the engine. Valves and piping will also need regular inspection to prevent air leaks.

Other Common Compressed Air Uses on Ships

At least one air compressor system is usually already present on a vessel to assist with other necessary processes, including:

  • Control systems: Compressed air is used for throttle controls, control valves, and engine emission monitoring systems.
  • Water supply: Compressed air pressurizes hydrophores to distribute water for domestic and sanitary use.
  • Wastewater treatment: Compressed air powers onboard sewage systems to conduct aerobic sewage breakdown.
  • Safety features: Compressed air powers safety features like ship whistles, foghorns, and fire pumps.
  • Pneumatic pumps: Compressed air powers pneumatic pumps to transfer water, oil, and bilge.
  • Lifeboats: Air motors help heave up lifeboats for crewmen and staff.

Champion Air Compressors

PL Series 20-30HP Air Compressor Pump; diesel air start

The pressure-lubricated PL-series from Champion exceeds in demanding applications where typical compressors will falter. What sets this series apart is the heavy-duty, rugged design. Both the crankshaft and connecting rod are protected by pressure lubrication to ensure that the compressor oil is used when and where it is precisely needed. The PL-series also offers load-less starting, which provides easy, fast startup. Both of these features work together to extend the life of the compressor.

The PL-series comes in simplex and duplex styles and offers options between 3HP and 30HP. The difference between simplex and duplex builds is the number of pumps in the assembly. A simplex unit will have a pump, motor, and tank assembled in a single package. Duplex units have two pumps and two engines, all mounted together onto a tank. Having two pumps allows for a more consistent air supply. As one pump finishes its cycle, the second will start without reducing air output. Champion also sells the pumps individually for replacements or custom builds. PL-series compressors come with Champion’s standard 3-year warranty; alternatively, Champion also offers a 6-year warranty option with the parts and consumables needed to maintain the machine for an additional 3 years.

Next Steps

Northwest Pump offers air compressors and compressor parts from top vendors like Champion. Below, contact our team to find the right compressor for your diesel air start application. Use the request service button to schedule your compressor service appointment.

Contact Us button             

Benefits of Using Air Compressor Cabinets

Benefits of Using Air Compressor Cabinets

It can be challenging to balance the location of onsite compressor systems. They need to be in close proximity for optimal pressure output without occupying excessive space. Many facilities place their compressors outdoors to save floor space and increase airflow. However, this exposes the equipment to the risk of freezing temperatures. Storing equipment inside an air compressor cabinet safeguards your air supply and optimizes vital floor space.

What to Look for in an Air Compressor Cabinet

One important feature to look for in an air compressor cabinet is soundproofing. Air compressors typically produce noise levels of around 85 dBA, depending on factors such as the type of compressor, its horsepower, and how often it is maintained. Prolonged exposure to high noise levels without proper safety measures can lead to hearing loss. According to OSHA, exposure time should be limited to a maximum of eight hours at 90 dBA and two hours at 100 dBA. Installing an air compressor cabinet to reduce the ambient noise levels can help protect onsite employees from hearing loss.

When setting up an outdoor cabinet for your air compressor system, it’s important to ensure that it protects the compressor and piping from extreme weather. Low temperatures can cause any condensation inside the machine and its piping to freeze and expand, which may lead to pipe bursts. Running a compressor without a way to discharge the pressurized air can also cause severe damage, often resulting in the need for premature replacement of the machinery.

While cold weather poses a serious risk to compressors, excessive heat can also impact your compressor’s performance. An overheated compressor produces air that will have a harder time reaching lower dewpoints. This air will contain more condensate, leading to lower pressure output and posing a risk of clogging downstream air treatment.

All Weather Air

closed air compressor cabinet

All Weather Air provides fully weatherized air compressor cabinet solutions built to protect compressors from weather hazards while providing increased filtration to ambient air. These compressor cabinets come in size options starting as small as four feet up to forty feet, with variable heights and widths depending on need. As a baseline, All Weather Air tests all cabinets to ensure compressors can work in outdoor temperatures of -40°F up to over 120°F.

air compressor cabinet interior

Cabinets from All Weather Air come standard with one-inch-thick noise insulation on the interior of the enclosure to reduce noise, with a two-inch-thick insulation option available as well. They also have slip-resistant flooring and wide doors with safety latches to give you peace of mind regarding worker safety.

All Weather Air designs all its cabinets with portability in mind, with pockets below the flooring for forklifts or cranes to carry them as your facility grows. Cabinets come with centralized utility ports for water and electricity to further simplify moving them as needed.

Next Steps

Our team of experts can help you find the right compressor cabinets for your needs. Reach out via the Contact Us button below to start the conversation.

Contact Us button

Looking for compressor service or installation? Whether your system is in an enclosure, inside your facility, or out in the elements, our compressor technicians can help. Use the Request Service button to reach our service team and schedule your compressor maintenance today.

Metso Vertical Slurry Pumps

Metso Vertical Slurry Pumps

In the mining industry, slurry pumps are crucial for daily operations, whether in the mine itself, refineries, or process plants. It is essential to find pumps that can effectively handle process water, suspended solids, and slurries without the risk of pump failure while maintaining their intended performance standards. Metso provides both horizontal and vertical slurry pump options to meet the diverse needs of its customers worldwide.

Why Choose Metso?

Metso specializes in manufacturing equipment for mining, specifically for aggregate production, mineral processing, and metal refining. All Metso pumps, pipes, and hoses use either a rubber-lined interior or high-chrome alloy material to give abrasive and slurry resistance by default. These designs have been thoroughly tested and refined in the field to ensure that customers have reliable pumps they can depend on. Metso backs all of its equipment by offering extensive technical support options and on-site training opportunities as needed.

Sala VS Series Vertical Sump Pumps

The Sala VS Series vertical slurry pump as we know them combines the original SALA series cantilever build with the wet end design from the Orion series horizontal slurry pumps. This change allows for easier maintenance and part availability and improves the total dynamic head of the pump for better performance.

A common issue vertical pumps face is the parts that may require the most maintenance being submerged in fluids or slurries, making them inaccessible when they require service. Metso side-steps this problem with the cantilever design. Bearings, shaft seals, and the stuffing box are all accessible at the top of the pump.

The impellers for the VS series come in open, semi-open, or closed styles and have two additional agitator options to extend the pump’s capabilities & performance.

Sala VT Series Vertical Tank Pumps

Sala VT series pumps have the same benefits offered by the cantilever design as the Sala VS series and come in a self-contained package with the pump, motor, and tank. This combination allows for greater layout flexibility in any facility and simplifies installation. The open sump and vertical intake combination prevent cavitation or other air blockage by allowing trapped air to run up within the shaft. This also allows the pump to run dry without causing significant damage.

These tank pumps work well in applications such as feeding dewatering cyclones, in mixing applications, and especially stand out where mobility is a concern.

Sala VF Series Vertical Froth Pumps

The Sala VF series vertical froth pump takes from the maintenance-friendly design of the Sala VS series and the simplified layout of the Sala VT series, with one more added benefit. By creating a vortex to separate the entrained air in the slurry, the Sala VF series allows for greater flow rates. Additionally, releasing entrained air removes the risk of cavitation and the damage it can cause in the downstream pump system.

Ironically, the Sala VF series pump can be used to separate lighter substances in flotation froth pumping and can also be used for mixing dry powers with water like in cement production. The VF series also lends itself well to washing stations for minerals like phosphate & apatite.

Next Steps

Our industrial equipment experts can help you determine the best vertical slurry pump for your needs. Start the conversation using the contact us button below.

Need service on your existing sump pumps or other industrial equipment? Our industrial service division can help. Request service with the button on the right.

Contact Us button                  

Compressed Air Systems Acquisition

Compressed Air Systems Acquisition

Northwest Pump gained its 20th branch through the acquisition of Compressed Air Systems effective July 1st, 2024. This new Arlington, WA branch will provide further industrial equipment & equipment service support for the northwest and central Washington regions. This union will significantly enhance our product offerings and customer service, promising a more comprehensive and efficient experience for our valued customers.

About Compressed Air Systems

Ed & Kristin Graf founded Compressed Air Systems twenty-five years ago, offering sales, installation, and maintenance solutions for compressed air & vacuum pump equipment. The CAS team has provided their customers with industry-leading expertise and customer service. The most common feedback received is that their customers appreciate their prompt responses and professionalism. Over the past 25 years, CAS has met the air and gas needs of residential, industrial, and commercial customers. Their territory spans Snohomish, Skagit, and Whatcom counties into the Greater Seattle Metro Area, and the Greater Eastside Area.

Why Did We Acquire Compressed Air Systems?

Providing top-tier customer service is our highest priority for our Industrial and Industrial Service Divisions. Acquiring companies that share these values allows us to deepen our service capabilities in central Washington.

“Part of our strategy for bringing value to our customers is saturating the marketplace with a local Service presence to maximize responsiveness and reduce travel costs. CAS has provided elite service to compressed air and nitrogen customers in Western and Central WA for 25 years. By acquiring this great team, we can continue to deliver the best local service presence to the market both in the region and the other markets that we serve. This move also opens opportunities for their customers with our pump, sealing, and pump service products that we deliver throughout the Pacific NW.”

       – Dave Mayfield, General Manager, Industrial Division

Is My Point of Contact Changing?

When looking for potential acquisitions, we prioritize looking for companies with a similar philosophy prioritizing customer service. Whether you have been a current customer of Northwest Pump or Compressed Air Systems, your point of contact will not change in the immediate future. Ed, Melody, Lee, Sam, and Derick have decided to continue working at Northwest Pump. We may eventually reassign customers to work with whichever branch is closest to ensure the fastest travel times. The only significant changes CAS customers should notice are the name on the sign and the breadth of products available to them.

Reach out to our Arlington staff for your compressor needs by emailing here or by calling the main office at 360-215-8228.

To schedule service out of the Arlington branch, or any other Northwest Pump Industrial branch, fill out our service request form using the button below.

TLS-350 to TLS-450PLUS: Navigating the Transition

TLS-350 to TLS-450PLUS: Navigating the Transition

In 2021, Veeder-Root announced the End of Sale for the TLS-350 series consoles in the United States, making December 31st the Last Time Buy Date. This marked a pivotal moment for distributors and customers relying on this trusted technology in the fueling industry.

When announcing the end of sale, Veeder-Root was committed to supporting spare parts for 5 years from the Last Time Buy Date or when parts can no longer be produced due to a lack of component inventory. While that commitment is still ongoing, this situation has not only raised concerns about supply continuity but also potential price escalations for TLS-350 spare parts.

The TLS-350 Automatic Tank Gauge (ATG) has long set the standard for exceptional quality in fuel management systems. Today, the TLS-450PLUS ATG builds on that solid legacy to set a new bar for reliability and convenience.

tls-350       tls-450plus

Challenges with TLS-350 Spare Parts

The shortage in available materials to produce parts for the TLS-350 has the negative effect of creating a secondary market for remanufactured parts from unapproved suppliers. The use of third-party manufactured, rebuilt, or remanufactured components to repair or modify Veeder-Root products voids UL/cUL and other certifications as well as any Veeder-Root warranty.

Why Upgrade to TLS-450PLUS?

Facing these realities, Veeder-Root strongly recommends that all TLS-350 console users explore the benefits of transitioning to the TLS-450PLUS. Here are some ways your fuel site can benefit from upgrading to the TLS-450PLUS:

  1. Remote Connectivity: The TLS-450PLUS provides a wide range of connectivity options for easily accessing and managing critical data, ensuring you always know what is happening with your fueling assets. 
  2. Enhanced Security: Greater connectivity needs greater protection and the TLS-450PLUS provides the security needed for today’s connected world. 
  3. Lower Cost of Ownership: The TLS-450PLUS console provides an expanded, advanced feature set at a lower price point than the TLS-350 console with an extended warranty on most connected devices. 
  4. Expanded Capabilities: The TLS-450PLUS is your platform for the future, continually upgrading and adding incremental features and enhancements, and is expandable as your business grows. 

Commitment to Quality and Innovation

Veeder-Root remains committed to delivering superior products that empower businesses to thrive in dynamic environments. This commitment drove the development of the TLS-450PLUS, tailored to meet evolving industry demands and customer expectations.

Partnering for Success

At Northwest Pump, we encourage all current TLS-350 users to explore how upgrading to the TLS-450PLUS can future-proof your operations. Take advantage of available financing options to ease the transition and maximize the benefits of this advanced technology.

We are dedicated to supporting your success with innovative solutions and unwavering support. Embrace the TLS-450PLUS today and ensure your business is primed for future opportunities and challenges.

TLS-450PLUS

Next Steps

Secure your future with the TLS-450PLUS by contacting your local Northwest Pump sales rep by emailing sales@nwpump.com, calling 1-800-452-PUMP, or finding your nearest branch here. Together, we navigate the transition with confidence and readiness.

Petroleum Parts in Bakersfield, California

Petroleum Parts in Bakersfield, California

We are thrilled to announce the opening of our newest branch that will feature petroleum parts in Bakersfield, California. The branch officially opened on Monday, June 3rd, and is being managed by our current California staff who recently relocated to the Bakersfield area to assist with the setup.

Bakersfield, California staff

“The California Central Valley is home to two of our most successful Petroleum Divisions, and the population and development in the area continue to grow. Adding a third branch in Bakersfield enables us to further support our clients in this active southern region. Our branch staff is highly experienced, having migrated from our Los Angeles Divisions. Our sales team is led by industry experts Mike Short and David Schuler. We are enthusiastic about this expansion and the continued growth with our clients in the Bakersfield area,” said Scott Tracy, VP of Corporate Petroleum Sales.

The new branch features a large warehouse that gives us the flexibility to store and distribute a wide range of our top petroleum vendors that are in demand in the Bakersfield area. This branch now marks number 19 for Northwest Pump, and we have no plans to stop expanding any time soon.

Bakersfield, CA branch

“The Bakersfield branch has been designed based on the sales of our top Petroleum Salesperson, Mike Short, whose sales closely match those of our top 10 petroleum vendors and product offerings. Some vendors include Gilbarco, OPW Fueling Components, Franklin Fueling Systems, Veeder-Root, NOV Fiber Glass, Red Jacket, and many more,” said Mark Miller, Purchasing Manager.

The Bakersfield branch is open Monday to Friday from 7 am to 5 pm and is located at 1120 Carrier Parkway Ave. Bakersfield, CA. For inquiries about parts or to speak to a sales representative, please call 661-347-5123 or email sales@nwpump.com. Our staff is excited to provide better and more timely service in this new area.

To view all 19 locations check out our locations page on our website, and be sure to get all your petroleum parts in Bakersfield, California if you are close or traveling to the area!

Bakersfield, California sign

Vane vs Gear Pumps: 5 Reasons to Consider Sliding Vane Pumps

Vane vs Gear Pumps: 5 Reasons to Consider Sliding Vane Pumps

In many applications, choosing between sliding vane vs gear pumps is not as much of a clear-cut answer as compared to choosing between two other types of positive displacement pumps. Both overlap in the industries they serve and can often perform the same applications. While both will overlap in performance, here are five reasons a facility may choose a sliding vane pump over a gear pump.

1. Self-Compensating Rotors

The working principle behind gear pumps is that a pair of gears push the liquid from the suction port out and around toward the discharge port. Typically, as gear pumps age, the clearance between the gears and even the pump housing increases, leading to lost efficiency or ‘slippage’. Slippage will continue without any intervention until the pump cannot move fluid through the housing. This common problem led to the first Blackmer sliding vane pump back in 1899, which was engineered to improve upon the gear pump’s lifespan and efficiency.

Cutaway of Blackmer sliding vane pump; vane vs gear pumps

Cutaway of Blackmer HXL8 Pump showing self-compensating rotors

Blackmer uses self-compensating vanes to counteract the wear that gear pumps face. To prevent slippage within sliding vane pumps, Blackmer uses several physical forces to guarantee that the vanes will always maintain positive contact with the pump housing. The first is the rotor’s centrifugal force as it throws the vanes outward towards the pump housing. The second is pressure as the cavities housing the vanes are filled with the liquid. Lastly, in several models, the vanes are attached to the rotor with a spring-loaded pushrod moving opposing pairs of vanes. As the vanes wear over time, these operating principles allow the vanes to self-adjust, preventing slippage and preserving efficiency over the life of the vanes. When noticeable slippage occurs, these vanes can be quickly and easily replaced.

2. Liquid Compatibility

While both vane and gear pumps can work with viscous fluids such as oil or petroleum, sliding vane pumps can also work with:

✅  Thin liquids
✅  Liquid and vapor mixtures
✅  Liquids with suspended solids

Blackmer pumps come in several types of metal to accommodate different chemical compatibility needs. Vanes within the pump come in metallic and non-metallic options to ensure the best compatibility with the application at hand. Blackmer also offers the SX sliding vane series for corrosive and shear-sensitive applications. Check here for a complete liquid compatibility guide for its sliding vane pump materials.

3. Dry-Run Capability

sliding vane vs gear pumps

Close-up of a gear pump after running dry

The most significant difference between sliding vane vs gear pumps is the vane pump’s durability, even when not primed. A sliding vane pump can operate dry for several minutes without causing significant damage. Gear pumps have limited self-priming capacity but should never run dry. Without fluid inside the housing, the teeth of the gears will grind and destroy the internal mechanisms of the pump.

4. Coupling Styles & Floor Area Availability

Gear pumps require precise alignment between the shaft moving the gears and the motor. If misaligned, the rotor either pushes the gears into each other where they meet and accelerates wear-and-tear in the pump or pulls them apart, ruining the seal where the gears meet. This fact reduces gear pumps’ coupling styles to close-coupled or mag-driven.

belt-driven sliding vane pump skids

Belt-Driven Blackmer Vane Pump Skids – Assembled at our Portland Pump Shop

Sliding vane pumps have more versatility in coupling style options. Besides close-coupling available with the GNX series, Blackmer vane pumps can be mag-driven, flex-driven, or belt-driven, as seen in the photo above.

5. Maintenance-in-Mind Design

While both pump styles need regular maintenance, Blackmer engineers its sliding vane pump interiors for easy accessibility for maintenance staff, even while the pump is still on-site. Another feature from Blackmer is the cavitation suppression liner. This component surrounds the rotor and vanes of the pump and breaks apart bubbles into smaller sizes, reducing the risks associated with cavitation.

Gear pumps have a complicated assembly process that requires careful handling during disassembly and reassembly. For example, some gear pump manufacturers design their gear pumps to have the mechanical seal behind the shaft of the pump. As a result, maintenance personnel need to disassemble the pump further for seal installations, removals, and repairs compared to other pump manufacturers. Moreover, this restricts their customers to using only proprietary mechanical seals specifically designed to fit in the space.

When to choose a gear pump?

Although sliding vane pumps have certain advantages over gear pumps, there are situations where gear pumps may be a better choice. For example, the benefits of sliding vane pumps may not apply to every application. For instance, if the pump will always have fluid in the wetted housing, having a self-priming pump becomes unnecessary.

Gear pumps will perform better with high-viscosity fluids due to the lower speeds at which they operate. Furthermore, gear pumps typically have fewer moving components, making identifying problems during service inspections easier.

Blackmer offers gear pumps alongside its industry-renowned sliding vane pumps in its robust portfolio. Blackmer Gear pumps offer 95% interchangeability with competitor pumps all while keeping patented design features unique only to Blackmer Gear. Lastly, Blackmer backs its gear pumps with an unmatched 5-year warranty for its gear pumps.

Next Steps

When deciding between sliding vane vs gear pumps the details make a difference. Your Northwest Pump pump experts can help you determine the best pump style for your needs. Reach out to them using the contact button below. For service needs on your pumps, use the request service button.

Contact Us button                 

Aquafighter: A True Revolution in Fuel Quality Management

Aquafighter: A True Revolution in Fuel Quality Management

What is Aquafighter?

Aquafighter® is an active tank treatment that removes emulsified water from diesel and biodiesel blended fuel, along with any free water present. Your fuel and tank will be protected from excess water generated over time.

Fuel Quality Management - aquafighter before and after

Where and How Water Gets Into Your Tanks

Free and entrained water is generated in your tank through air condensation, fuel supply, ineffective filtration, leaks, accidents, and improper system design. Additionally, when water is allowed to accumulate in your tank it provides the conditions for Microbial Contamination (“diesel bug”) to grow, leading to significant problems including blocked filters, pump damage, engine failures, tank corrosion, and poor fuel efficiency.

Water will likely be present in all diesel fuel systems, including storage and operation. It may exist as free water, visible as a separate layer below the fuel, or as a hazy layer between the water and fuel layers. The layer consists of microscopic droplets of water suspended in the fuel.

Water in Fuel Leads to Microbial Contamination – What Issues Does This Contamination Cause?

Did you know microbiological contamination often creates operational issues that can disrupt the use of an asset? Here are some examples:

  • Microbial matter builds up in a tank until it renders the tank unusable, requiring cleaning.
  • Contamination blocks the filters of the generator engine, preventing it from firing up.
  • A fuel quantity indicator functions incorrectly because of a microbial biofilm coating the probes that read the fuel levels.

How Does Aquafighter work in the fuel tank?

Aquafighter is effective in reducing and removing water inside the fuel tank. This is accomplished through three indispensable actions:

  • Demulsifies water by physicochemical adsorption of water molecules to less than 65ppm total fuel water content with maximum efficiency.
  • Attracts & Captures water immediately upon release from the fuel molecules.
  • Isolates water in its protective gel to permanently segregate it from the fuel and tank environment so your fuel and tank are protected. 

aquafighter

The Benefits:

  • Prevents diesel bugs from forming.
  • Works directly in the tank (no fuel removal needed).
  • Eliminates the need for most additives and minimizes the use of biocides.
  • Reduces filter replacement by around 60%.
  • Reduces the need for tank cleaning.
  • Protects tanks from corrosion.
  • Exceeds EN590 standards – 100% efficient at reducing water to <75 ppm.

Next Steps:

Ready to explore your Aquafighter options? The future of clean, safe, and sustainable water-free tanks is here. Contact our team to learn more by emailing sales@nwpump.com, calling 1-800-452-PUMP, or finding the nearest location to you here.